Critical Process Equipment Fabrication

Enerfab is an ASME Section VIII Div. 1 and 2 steel plate fabricator of critical process tanks and vessels for a wide range of industries. Our skilled craft coupled with the latest fabrication technology and innovation provides the highest value for our clients.

Enerfab’s history of designed and fabricated process equipment dates back more than 100 years. We have evolved over the last century, introducing new capabilities, innovative processes, and larger fabrication facilities. Our commitment to producing lasting and trusted equipment, however, has never wavered.

 

How We Fabricate Process Tanks and Vessels

Our charge is “Our quality is our customer’s safety.” Enerfab teams are committed to delivering high-quality processing equipment to meet your needs. We work to keep your business moving forward and your plants and your people safe through rigorous quality control.

 

What We Fabricate:

Half-pipe Vessels and Reactors

With in-house engineering, continuous half-pipe welding, and decades of industry-leading expertise, we understand the complexities and critical fabrication procedures required to maximize the life cycle of our client’s process equipment.

 

Fermentation Vessels / Bio Fermentation

From our long history in brewing to our latest advances in bio fermenting, we’re leaders in engineering and fabricating large-scale fermentation vessels to take advantage of economies of scale to lower the cost of our client’s production process.

 

Columns & Towers

Capacity matters for your massive, fabricated refining columns. We have the shop space and the experience to deliver your biggest challenges.

 

Storage Tanks & Vessels

Our shop capacity gives us the ability to offer favorable deliveries of large multiple storage vessel projects. Our strategic locations in the Midwest, and Gulf Coast, and barge loading capabilities reduce transportation costs for our clients.

 

High Alloy / Corrosion Resistant Vessels

Enerfab specializes in a wide variety of high-temperature, nickel, duplex, 6-moly, and other corrosion-resistant alloy materials. With degreed welding engineers and metallurgists on staff and as a member of MTI (Materials Technology Institute) we are positioned to tackle our client’s process corrosion challenges head-on.

 

Tubular Reactors / Heat Exchangers

Fabricating heat exchanger-type reactors isn’t just about welding expertise, although we have that. We understand the custom fabrication of this equipment involves a carefully planned fabrication sequence to the schedule is met with the highest quality.

 

Evaporators / Crystallizers

Enerfab works with all the major OEM Technology Providers of Evaporation and Crystallization process equipment.

 

Our Fabrication Shop Capabilities:

Our charge is “our quality is our customer’s safety”. Enerfab teams are committed to delivering high-quality processing equipment to meet your needs. We work to keep your business moving forward and your plants and people safe through rigorous quality control.

Our largest shop in Cincinnati features 250,000 square feet of shop space, a lift capacity of up to 400 tons, and specialized processes that make us a leader in process equipment fabrication.

  • Multi-disciplinary engineering teams of thermal designers, quality engineers, welding engineers, and metallurgists
  • Continuous coil half-pipe capability on any size vessel
  • Full-penetration welding with 100% guaranteed inspection
  • Proprietary, state-of-the-art clad-welding techniques
  • Redundancy, capacity, and bandwidth

Our newest shop in Natchez, Mississippi adds another huge, full-service custom fabrication facility to our fleet. This new shop provides more flexibility and capacity for taking on your production equipment fabrication projects.

  • 100,000 square feet of indoor fabrication space
  • 14 acres of outdoor assembly area
  • 750-ton max unit weight
  • Deepwater loading port right on the Mississippi.

The new shop provides more flexibility and capacity for taking on your production equipment fabrication goals.

From concept to competition, we are fully equipped to be your partner – even after your critical manufacturing equipment leaves our shop.

Expedited Fabrication for Process Equipment

When the delivery window is tight, and the pressure is mounting, you need process equipment manufacturers you can depend on. Our rapid response capabilities enable us to push the limits of our equipment design turnaround time. This gets you back up and running at full tilt.

Learn more about Enerfab Rapid Response >

Dive Deeper into the Experience of Enerfab Fabrication

Deep Dive: Duplex Stainless Steel

Enerfab works hand in hand with our customers to understand how fabrication and welding affect the corrosion resistance of their process equipment. These proactive steps in research, development, engineering, and project planning improve reliability, safety, and profitability. Our ongoing research and development efforts with Duplex grades help us better understand the material’s failures in the

Deep Dive: Industrial-Scale Fermentation

Deep Dive: Industrial-Scale Fermentation Bioreactor Fabrication Enerfab has embraced the field of large bioreactors for over 40 years. We provide modern, large-scale fermenters that generate alcohols, ketones, amino acids, organic acids, biogas, polymers, vitamins, antibiotics, and industrial enzymes. Global competition in markets intensifies, and fermentation reaction scale-up is critical to success.  Fermenter geometries include surface/tray,

Strength, Combined: Enerfab x NobelClad

Strength Combined: An Enerfab and NobelClad Relationship Clad metal, two or more dissimilar metals bonded together, is an important material for many of the world’s essential industries. Metals, including steels, stainless steels, aluminum alloys, copper alloys, nickel alloys and superalloys, titanium, zirconium, and tantalum, often have considerably different properties and when joined can achieve functional

Deep Dive: Are Your Half-pipe Jacketed Reactors Leaking?

Don’t Worry. We’re Built for the Challenge. Half-pipe jacketed reactors are typically the workhorse of many chemical synthesis processes. Their operation and design vary considerably in each chemical process. The largest variable is the fabrication, design, and welding by different manufacturers, even if defined by specification. The critical nature of your chemical process operation and the

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